Estación Drenaje render

Mud’s Drain Station

This project is about the design of a new station of mud’s drain system for LONZA BIOLOGICS.

The project is based in a mud’s rudimentary drain system, as can be seen at photographs, where a worker takes charge of modify the hose position, directly to the trash can.

The new mud’s drain system has one mobile retractable dispenser to make easier dump the mud in the tash can hold wished. It includes a interchamgeable plastic cune to each of the container.

 

Once ratify the design, it was carried out the assembly of the station, as can be seen at followings photographs.

Montaje3

 

Proyecto de reforma de un tanque existente

Tanks and pressure warehouse calculations

Our company have an own Technical Office with industrial engineers and technical engineers, as well as the most advanced technology for the pressure warehouse calcutation to offer a total service at councel, calculation and design for all kind of tanks and chemical products contained.

Among the most often projects, we must underline:

  • Mechanical design and production of construction plans for pressure and atmospheric containers according to recognized design norms: ASME I and ASME II.
  • Storage tanks according to the code: API 650.
  • Mechanical element’s 3D design to tanks and warehouses.
  • Remodelling Project’s calculation and study.

Finite elements calculation of not manufactured designs and about to fulfill existing installations.

Interfaz progrma INTERCAL

Excal

EXCAL is a project that appear from heat exchanger calculation necesity “Shell and tube” tipo TEMA, load and performance optimized, employing finite elements and calculation technology CFD for INGENIERÍA Y MONTAJE RÍAS BAJAS, S.A.

The traditional calculate process in a heat exchanger just as TEMA is a hard and repetitive process, that is realized by finite elements analysis of CAD 3D heat exchanger models. To reach the optimized geometry, it’s necessary to do a lot of finite elements analysis and modify successively the 3D models until find a heat exchanger that fulfill the regulations at reduced price. So, a design according to the regulations  it’s a slowly process.

The problem was tackled by the fulfillment of a design and dimensioning software at pipe’s heat exchanger (INTERCAL) that checks the obligation of TEMA’s normative for indicated temperature conditions, pressures, fluids, ferrule measurements, wall thickness…In addition, once it was found the correct geometry, it’s realize the CAD 3D  automatically in SolidWorks software to realice a FEM analysis and fulfill the results.

Avoiding consecutives geometry analysis and changes, it’s been obtained a time reduction of 30%, a productive capacity increase at the company, a heat exchanger’s performance energetic increase, as well as employed material optimization.

Trazatex

Trazatex

This project has the European Regional Development Fund (ERDF) support by the innovation technology projects finance, inside of Operational Program ERFD GALICIA 2007-2013, whose principal aim is the raw material’s control system optimization, using a original computer system. This system allows a traceability and raw material quality control, along the production process since the arrival at workshop to his final product change. It’s make possible to avoid Stock breaks, to control Jobs, rectify mistaken stocks or wrong planning forecast, etc.

Once stablished the system, the responsible person can have all the time knowledge about the raw material traceability, the consumptions made, the fails detected, the exactly ubication where a piece is or manufactured orders made with this texture among other important information. This method allows system fails detection in fabrication and design, excessive consumptions or others movements that cause a difference between theoretical stock and real stock. Acts that at the same time create total distrust in the stock authenticity by the responsible staff, what brings to do counts from time to time, occasioning an important time lose.

The system include a continuous assessment of raw materials, that allows chose one piece or another, depending on their quality characteristics and at the same time remove them for not fulfilling the minimum of demanded quality. Thanks to this assessment it’s possible to know the supplier evaluation about the materials for a following analysis and the determination of future purchases and suppliers.

It’s turn to standard methods and apps production that take charge of process control so that the project fulfill the aims and the requirements for those that it has been realized, keeping a trustworthy system and in this way improve mostly the productivity.